Validation Consulting Service

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Commissioning and qualification

Mirable validation team can provide validation compliance solutions that cover the whole drug lifecycle to meet customer demands in the different stages of consultation, 
commissioning, qualification, validation, and requalification /revalidation. Mirable can also perform mock audits to meet CFDA, FDA, EU and WHO requirements and provide 
overall commissioning and validation services for the success completion of the project.

Our services include: Validation Master Plan, User Requirements Specifications; Risk Assessment; Design Qualification; Factory Acceptance Test; Site Acceptance Test; Installation Qualification

General Equipment/System Qualification Activities

User Requirements Specification

  • URS is the foundation for all following work. Equipment managers and users are most familiar with and concerned about URS.
  • Mirable can assist our customers to comprehensively review the URS and propose suggestions and solutions

Validation Master Plan

Mirable can prepare the VMP according to the real situation of the customer. The purpose of the VMP is to provide an overall qualification and validation strategy for facilities, systems and equipment of the new workshop.

  • Prepare individual VMPs for the whole project (including multiple facilities), independent production workshops, QC laboratory and warehouse.
  • Provide specific qualification and validation strategies for process utilities, production equipment, production processes, environmental control systems and laboratory analytical methods.
  • Use risk management approach to ensure more efforts are spent on the systems which are critical to product safety, quality and/or data integrity.

 

 

Critical Validation Activities

Equipment Qualification

  • Design Qualification(DQ), InstallationQualification(IQ), Operational Qualification (OQ),Performance Qualification (PQ)
  • Factory Acceptance Tests(FAT),Site Acceptance Test(SAT)

Risk assessment activities for the lifecycle approach

Establish a validation project risk assessment throughout the whole lifecycle based on the intremational advanced quality risk manageent (QRM) concept and fulfilling the requirements of QbD and risk-based pharmaceutical quality system of ICH Q8/Q9/Q10.

  • Quality Risk Management Plan
  • Critical Quality Attributes and Critical Process ParametersEvaluation
  • Technology Transfer Risk Assessment
  • System Impact Assessment/SystemClassification
  • Component Criticality Assessment/System Risk Assessment
  • Cleaning Process Risk Assessment
  • Production Process Risk Assessment/ Aseptic Process Risk Assessment

CSV&DI Services

Relying on our comprehensive industry experience, regulations are fully complied!

Computerized Systems Validation (CSV) is to prepare documented evidence to demonstrate that the development of a computerized system conforms to the principles of 
quality engineering, meet regulatory requirements and functions of user requirements and be able to work stably and consistently. The main purpose is to minimize the 
risks of the system to ensure patient safety, product quality, and data integrity. The lifecycle of a computerized system is divided into four phases, including concept, project,&

Scope of Service
  • Computerized system & data integrity system establishment
  • Computerized systems & data integrity gap analysis
  • Computerized system validation test
  • Computerized systems & data integrity internal training
Computerized System Validation Service
  • ERP system validation
  • MES system validation
  • LIMS system validation
  • BMS/EMS system validation
  • SCADA system validation
  • WMS system validation
  • Lab computerized system validation
  • Network chromatography system CDS validation
  • Data remote backup system validation

Aseptic Process Simulation/Media Filling Validation

For a new facility or production process, Media Fill Validation (MFV) should be carried out as part of the overall validation. MFV shall be carried out after equipment 
performance qualification, sterilization process validation and personnel training, and a controlled environmental monitoring.

On the basis of full understanding of aseptic production process and accumulation of production experience, aseptic process simulation tests should be carried out regularly 
in combination with factors such as process, equipment, personnel and environment to confirm the reliability of aseptic production&n

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Process Validation

Collect and evaluate data from the process design stage to production, which are used to generate the scientific evidence that the process consistently produce high quality products. Process validation involves a series of activities that occur during the product life cycle and production.
Process validation activities are generally described in three phases

  • Phase 1―Process Design
    • Industrial production processes are identified based on knowledge gained from development and scale-up activities.
  • Phase 2―Process Performance Qualification
    • The designed processes are validated to demonstrate their repeatability for commercial production.
  • Phase 3―Continuous Process Verification
    • The controlled state of the process is continuously guaranteed in the daily production

Cleaning Validation

The cleaning procedure for the equipment, systems, or utilities which are in direct contact with products should be validated and documented, to ensure active ingredients and potential residues from previous batches, and/or potential microbial contamination are removed and controlled in an acceptable level that could avoid the adverse effect on the safety and quality of the following manufacturing batch.

Packaging Validation

Package types are validated in the minimum and maximum range for mechanical setting to define the key component parameters or other factors such as temperature, mechanical speed, sealing pressure, etc.

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QC Laboratory Validation Activities

  • Analytical instruments/equipment validation
  • analytical instrument qualification
    • Analytical instrument qualification plan
    • Analytical instrument impact assessment report template
    • URS template for analytical instrument
    • Analytical instrument design qualification protocol/report templates
    • Analytical instrument installation qualification protocol/report templates
    • Analytical instrument operational qualification protocol/report templates
    • Analytical instrument performance qualification protocol/report templates
    • Analytical instrument preventive maintenance plan
    • Analytical instrument revalidation evaluation report template 

Transportation Qualification

  • Transport qualification plan
  • Transport qualification protocol

Revalidation

  • Periodic revalidation
  • Change-triggered revalidation